制造工程與技術(shù)：改編版 英文本

CONTENTS
General Introduction 1
1.What Is Manufacturing? 1
2.The Design Process and Concurrent Engineering 6
3.Selecting Materials 11
4.Selecting Manufacturing Processes 13
5.ComputerIntegrated Manufacturing 18
6.Global Competitiveness and Manufacturing Costs 21
7.Lean Production and Agile Manufacturing 22
8.Environmentally Conscious Design and Manufacturing 23
PARTⅠ Fundamentals of Materials:Their Behaviorand Manufacturing Properties
1 The Structure of Metals 29
1.1 Introduction 29
1.2 The Crystal Structure of Metals 30
1.3 Cold,Warm， and HotWorking 31
1.4 Work Hardening (Strain Hardening) 32
1.5 Plastic Deformation of Polycrystalline Metals 32
2 Mechanical Behavior,Testing,and Manufacturing Properties of Materials 37

2.1 Introduction 37
2.2 Tension 38
2.3 Compression 42
2.4 Torsion 43
2.5 Bending(Flexure) 44
2.6 Hardness 45 
3 Physical Properties of Materials 51

3.1 Introduction 51
3.2 Density 51
3.3 Melting Point 55
3.4 Specific Heat 55
3.5 Thermal Conductivity 55
3.6 Thermal Expansion 56
3.7 Electrical, Magnetic, and Optical Properties 57
3.8 Corrosion Resistance 58 
4 Metal Alloys Structure and Cast Irons 63

4.1 Introduction 63
4.2 Structure of Alloys 64
4.3 The IronCarbon System 67
4.4 Cast Irons 69 
5 Ferrous Metals and Alloys 75

5.1 Introduction 75
5.2 Production of Iron and Steel 76
5.3 Carbon and Alloy Steels 79
5.4 Tool and Die Steels 82 
6 Nonferrous Metals and Alloys 85

6.1 Introduction 85
6.2 Aluminum and Aluminum Alloys 87
6.3 Magnesium and Magnesium Alloys 88
6.4 Copper and Copper Alloys 90
6.5 Superalloys 91
6.6 Titanium and Titanium Alloys 92
6.7 LowMelting Alloys 93
6.8 Precious Metals 96
6.9 ShapeMemory Alloys 96
6.10 Amorphous Alloys (Metallic Glasses) 97
6.11 Nanomaterials 97 

7 Polymers: Structure,General Properties,and Applications 101

7.1 Introduction 101
7.2 The Structure of Polymers 103
7.3 Thermoplastics 108
7.4 Thermosetting Plastics 109
7.5 Additives In Plastics 110
7.6 〖ZK(〗General Properties and Applications of Thermoplastics 111
7.7 〖ZK(〗General Properties and Applications of Thermosetting Plastics 114
7.8 Biodegradable Plastics 115
7.9 Elastomers(Rubbers) 117 


8 Composite Materials: Structure,General Properties, and Applications 121

8.1 Introduction 121
8.2 The Structure of Reinforced Plastics 122
8.3 Properties of Reinforced Plastics 126
8.4 Applications of Reinforced Plastics 127
8.5 MetalMatrix Composites (MMC) 130
8.6 CeramicMatrix Composites (CMC) 131
8.7 Other Composites 131
PART Ⅱ Forming and Shaping Processes and Equipment
9 Fundamentals of MetalCasting 135

9.1 Introduction 135
9.2 Solidification of Metals 137
9.3 MetalCasting Processes 140 

10 Forging of Metals 157

10.1 Introduction 157
10.2 OpenDie Forging 159
10.3 ImpressionDie and ClosenDie Forging 161
10.4 Extrusion and Drawing 164 

11 Processing of Powder Metallurgy 169

11.1 Introduction 169
11.2 Production of Metal Powders 171
11.3 Compaction of Metal Powders 176
11.4 Sintering 177
11.5 Process Capabilities 180
11.6 Economics of Powder Metallurgy 181 

12 Forming and Shaping Plastics and Composite Materials 183

12.1 Introduction 183
12.2 Injection Molding 184
12.3 Blow Molding 187 

13 RapidPrototyping Operations 191

13.1 Introduction 191
13.2 Additive Processes 192
13.3 Applications of RapidPrototyping Technology 200
PART Ⅲ MaterialRemoval Processes and Machines 

14 Fundamentals of Cutting 211

14.1 Introduction 211
14.2 The Mechanics of Chip Formation 214
14.3 The Types of Chips Produced In MetalCutting 216
14.4 Cutting Forces and Power 218
14.5 Tool Life: Wear and Failure 222
14.6 Surface Finish and Surface Integrity 225
14.7 Machinability 227 

15 CuttingTool Materials and Cutting Fluids 235
15.1 Introduction 235
15.2 Carbon and MediumAlloy Steels 239
15.3 HighSpeed Steels 239
15.4 CastCobalt Alloys 240
15.5 Carbides 240
15.6 Coated Tools 245
15.7 AluminaBased Ceramics 246
15.8 Cubic Boron Nitride 247
15.9 SiliconNitride Based Ceramics 248
15.10 Diamond 248
15.11 WhiskerReinforced and Nanocrystalline Tool Materials 249 

16 Machining Processes Used to Produce Round Shapes 253

16.1 Introduction 253
16.2 Turning Parameters 256
16.3 Lathes and Lathe Operations 259
16.4 〖ZK(〗HighSpeed Machining, Ultraprecision Machining, and Hard Turning 267
16.5 Boring and Boring Machines 270
16.6 Drilling and Drills 272 

17 Machining Processes Used to Produce Various Shapes 279

17.1 Introduction 279
17.2 Milling Operations 280
17.3 Milling Machines 289
17.4 Planing and Shaping 292 

18 Machining and Turning Centers 295
18.1 Introduction 295
18.2 Machining and Turning Centers 295
18.3 Machining Economics 303 

19 Abrasive Machining and Finishing Operations 309

19.1 Introduction 309
19.2 Abrasives 311
19.3 Bonded Abrasives (Grinding Wheels) 313
19.4 Honing 317
19.5 Lapping 318
19.6 Polishing 318
19.7 Electropolishing 319
19.8 Polishing Processes Using Magnetic Fields 319
19.9 Buffing 320 

20 Advanced Machining Processes and Nanofabrication 323
20.1 Introduction 323
20.2 Chemical Machining 325
20.3 ElectricalDischarge Machining 327
20.4 Wire EDM 330
20.5 LaserBeam Machining 331
20.6 ElectronBeam Machining and PlasmaArc Cutting 334
20.7 Nanofabrication 335
20.8 Micromachining 337
20.9 Economics of Advanced Machining Processes 338 
中英文對照詞匯表 343